WHY


Manufacturing needs
TRANSFORMATION TODAY?


Problems of Manufacturing Sector

#1 PROFITS UNDER PRESSURE

#2 SHORTAGE OF MACHINE OPERATORS

#3 Sub-Optimal Operation of Machine Shops

HOW


Marshall
has DEVELOPED SOLUTIONS


“MARSHALL MACHINES LTD, the most innovative machine tool manufacturer in India and the pioneer in ‘Intelligent Automation’ was started as Marshall Industries in 1961 by our visionary founder, Sh. Gautam Sarup. His father had built one of India’s first lathes in 1940 in Lahore and instilled a love for machines in Sh. Gautam Sarup from a very young age. “He was joined by his two sons Gaurav Sarup (in 1986) and Prashant Sarup (in 1989). From Bench Lathes to Capstan Lathes to Multi Spindle Drilling/Tapping machines to CNC Lathes to Intelligent, Automated CNC Cells, it has been a long journey fuelled by a passion for Excellence and Innovation.”

Our World class Infrastructure

WHAT


are the
SOLUTIONS


Super-Optimized Machines

SINGLE SPINDLE
CAF (CITIUS-ALTIUS-FORTIUS)
UNO
RIGIDTURN Series
TMH Series TURNMILLS
DOUBLE SPINDLE
RAPIDTURN Series
TWINTURN T Series
TWINTURN UBER
Our design, manufacturing processes & selection of finest machine elements from the best manufacturers in the world ensure the following:

RIGIDITY of Bed & Base
RIGIDITY of Head & Spindle Assembly
RIGIDITY of Tailstock
RIGIDITY of LM Guideways

Our Machine Rigidity is best exempliied by our model RIGIDTURN SL-40-2500 with 650 mm turning Diameter, 2500 mm turning length and 3000 Kg max. job weight. (pls. see attached pictures).
This machine is being used to Hard Turn (O.D.) and soft turn (Ends) of Chilled Rolls with weight of 2500 Kg.
Our design, manufacturing processes & selection of inest machine elements from the best manufacturers in the world ensure the following:
• RIGIDITY of Bed & Base
• RIGIDITY of Head & Spindle Assembly
• RIGIDITY of Tailstock
• RIGIDITY of LM Guideways
This Attribute of RIGIDITY is present in even our smallest models because RIGIDITY is vital for:

Productivity | Accuracy | Surface finish | Tool Life

Specifications

Model

SL-20

SL-25

SL-30

SL-40

SL-50

CAPACITY

 

 

 

 

 

Swing Over Bed (mm)

630

750

800

850

1000

Maximum Turning Dia. (mm)

350

400

500

650

800

Maximum Turning Length (mm)

500/700/

700/1000/1500

700/1000/1500

700/1000/1500

700/1000/1500

MAIN SPINDLE

1000/1500

/2000

/2000/2500/3000

/2000/2500/3000

/2000/3000

Spindle Nose (Standard)

A2-8

A2-8

A2-11

A2-15

A2-15

Front Bearing Bore (mm)

110

110

150

180

240

Maximum Bar Capacity (Std.) (mm)

55/64

55/64

75/90

90/110

160

SPINDLE DRIVE

 

 

 

 

 

Spindle Motor rated power (KW) Fanuc

11/15

12/16

11/15

12/16

15/18.5

18.5/22 (or as req.)

22/26 (or as req.)

Inf. Variable speed range (rpm)

50-3000

50-2800

50-2000

20-1200

20-1200

RAPID TRAVERSE

 

 

 

 

 

STANDARD

 

 

 

 

 

X-axis (m/min.)

24

20

20

20

15

Z-axis (m/min.)

24

20

20

20

15

TAILSTOCK

 

 

 

 

 

Taper in Quill (mm)

MT-5

MT-5

MT-6

MT-6

MT-6

Adjustable Thrust (Max.)

600

600

750

1000

1000

TOOL TURRET

 

 

 

 

 

No. of Stations (Std.)

8

8

8/12

12

12

Tool Cross Section (mm)

25x25

32x32

32x32

32x32

32x32

Max. Boring Bar Dia.

40

50

50

50

50

POSITIONING REPEATABILITY

 

 

 

 

 

X-axis

± 1.5 Microns

± 1.5 Microns

± 1.5 Microns

± 2 Microns

± 2 Microns

Z-axis

± 2 Microns

± 2 Microns

± 2 Microns

± 3 Microns

± 3 Microns

CNC Controls: SIEMENS / FANUC 0iTF

 

 

 

 

 

Weight (approx.) (Kg)                                              6500/7500/

8000/9000/

8500/9500/

8500/9500/

9000/10000/

8000/9000

10500/12500

11000/12500/

11500/13000/

11500/13500/

 

 

13500/14500

14000/15500

14500/16000



Model

SL-11(D)

SL-12(D)XF

DS 450

SL-14 (D)

SL-16 (D) XF

CAPACITY

 

 

 

 

 

Swing Over Bed (mm)

310

350

400

450

450

Maximum Turning Dia. (mm)

135

210

250

260

350

Maximum Turning Length (mm)

100

125

125

150

200

Stroke (mm)

300

300

400

600

900

MAIN SPINDLE

 

 

 

 

 

Spindle Nose (Standard)

A2-4

A2-5

A2-5/A2-6

A2-6

A2-8

Front Bearing Bore (mm)

80

85

85/100

100

110

Maximum Bar Capacity (Std.) (mm)

32

38

38-45

45

55

(Optional) (mm)

32

42

42-52

52

64

SPINDLE DRIVE

 

 

 

 

 

Spindle Motor rated power (KW) Fanuc

5.5/7.5

7.5/11

7.5/11

7.5/11

11/15

Siemens

 

9/12

9/12

9/12

12/16

Inf. Variable speed range (rpm)

100-4500

100-4000

100-4000

100-3500

50-2800

RAPID TRAVERSE

STANDARD

 

 

 

 

 

X-axis (m/min.)

24

24

24

20

20

Z-axis (m/min.)

24

24

24

20

20

POSITIONING REPEATABILITY

 

 

 

 

 

X-axis

± 1.5 Microns

± 1.5 Microns

± 1.5 Microns

± 1.5 Microns

± 1.5 Microns

Z-axis

± 2 Microns

± 2 Microns

± 2 Microns

± 2 Microns

± 2 Microns

CNC Controls: SIEMENS / FANUC 0iTF

 

 

 

 

 

 

Weight (approx.) (Kg)

4000

4500

5000

6000

7000

Model TWINTURNTWINTURNTWINTURNTWINTURNTWINTURN
6T (90)6TT8T/8TT12TTXL
CAPACITY     
Swing Over Bed (mm)400400450520750
Maximum Turning Dia. (mm)250250320360500
Maximum Turning Length (mm)150340140/330325350
with Tailstock     
MAIN SPINDLE     
Spindle Nose (Standard)A2-5A2-5A2-6A2-8A2-11
Front Bearing Bore (mm)8585100110150
Maximum Bar Capacity (Std.) (mm)3838455575
(Optional) (mm)4242526490
SPINDLE DRIVE     
Spindle Motor rated power (KW) Fanuc7.5/117.5/117.5/114378415/18.5
Siemens4372043720437204381516/21
Inf. Variable speed range (rpm)100-4000100-4000100-320050-280030-1800
RAPID TRAVERSE     
STANDARD     
X-axis (m/min.)2424242020
Z-axis (m/min.)2424242020
TOOL TURRET     
No. of Stations (Std.)888812
Tool Cross Section25x2525x2525x2525x2532X32
Max. Boring Bar Dia.4040404050
POSITIONING REPEATABILITY     
X-axis± 1.5 Microns± 1.5 Microns± 1.5 Microns± 1.5 Microns± 2 Microns
Z-axis± 2 Microns± 2 Microns± 2 Microns± 2 Microns± 3 Microns
CNC Controls: SIEMENS / FANUC 0iTF     
Weight (approx.) (Kg)650068007000800011000

AFFORDABLE AUTOMATION

UBER + SMARTLOAD 10-20
UNO + SMARTLOAD 10
ROBOTURN Series

Five Advantages of SmartLoad Technology


RELIABLE Min. No. of Moving Parts
COMPACT Smallest Footprint
SAFE Mechanism inside the machine. No risk to humans
FAST 8-10 Sec. Load/unload time
ECONOMICAL 50% the cost of Gantry or Robot based Automation.





Roboturn Cells & Lines Concepts


SMARTFAC: INDUSTRY 4.0 REIMAGINED !

SMARTFAC

'Smart' Industry 4.0 Tech for Closed Loop Operation of Machine Shops




The Smart Solution for ‘3 Pain Points’ of every Machine Shop


#1 Decline in Aptitude & Attitude of Skilled Operators
#2 Exponential Jump in Quality demanded by Customers.
#3 Poor Productivity (OEE) of machines, unplanned stoppages & frequent breakdowns




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